Sashes, Leaves & False Mullion
7.1 On the jamb adjoining the fixed sash, fix the jamb to sash blocks into the jamb polyamide using the self-tapping screws provided. Place the blocks at a maximum of 150mm from the top and bottom of the door set and space between as required to keep them no more than 600mm apart as shown (FIG 7A)
7.2 On the bottom and top track fix the track to sash blocks using the self-drilling screws provided. The blocks should be placed 23mm set in from the edge of the final position of the fixed sash as shown (FIG 7B)
7.3 Slide the sash over the track blocks until fully located against the jamb blocks (FIG 7C)
7.4 Using the correct size HSS bit for your preferred fixing, drill through the sash and jamb. To protect your drill bit place a putty knife or similar before the brick. Using a suitable fixing and the 3mm aluminium fixing plate fasten through the sash and jamb into the brick work (FIG 7D)
7.5 Using the provided flange head screws fasten through the sash polyamide into the track below. Ensure to place the screw in line with the self-tapping screw used to ensure the screw will go through the aluminium. Each screw should be placed roughly centered to the blocks (FIG 7E)
7.6 If there are two fixed sashes coupled together the universal coupler is used (FIG 7F) (Slide the coupler into place and use the screws within the pre drilled holes)
7.7 Fix the track blocks for this sash as described (FIG 7B)
7.8 Slide this sash over the track blocks and fasten to the coupler (FIG 7E)
8.1 Locate the fork pins and bolts from the components bag
8.2 Hang the first door on the hinge jamb as shown (FIG 8A) with the label at the top and facing out
8.3 Hang the second door onto the hinges of the first door, again with the label at the top and facing out as shown (FIG 8B)
NOTE: When closing the master / lead door for the first time, ensure that contact with the locking jamb or stile does not occur (if contact occurs, adjust the doors - see Section 14)
8.4 Close the two doors across the track and lock into place with the slave handle, being careful not to scratch the track as the doors cross it
8.5 Hang the third door onto the centre hinge and insert a screwdriver through the top hinge; this will support the door whilst the forks are located as shown (FIG 8C)
8.6 With the third door completely open, locate the bottom fork around the bottom hinge between the second and third doors
8.7 Remove the screw and insert the fork pin into the bottom fork and hinge using a plastic hammer to gently tap the pin in fully - aligning the flat spots (FIG 8D)
8.8 Reinstall the screw and tighten using a T30 Torx key
8.9 Remove the screwdriver from the top hinge and locate the top fork around the hinge
8.10 Insert the second fork pin bolt as described in points above
8.11. Repeat steps until all door leaves are hung correctly
NOTE: For even number of doors moving in the same direction only)
9.1 Remove the centre hinge from the mullion
9.2 With the last door at 90° to the tracks, locate the top and bottom forks around the hinges
9.3 Position the mullion into the tracks and slide along to mate with the hinges and forks as shown (FIG 9A)
9.4 Insert top and bottom fork pins as described in the previous section
9.5 Replace the centre hinge and screws being careful not to cross thread the screws or over tighten
